High speed cutting
The pulse cutting technology reduces cutting resistance thereby minimizing blade teeth wear and increasing cutting rates. High rigid structure
The post type construction gives higher rigidity than the hinge type. Full cover
The introduction of full cover design prevents scattering of chips and cutting oil to ensure a better work environment. SMARTCUT BAND as a standard equipment
Environment-friendly SMARTCUT BAND installed as a standard blade helps to increase yield and reduce chips produced.
This band saw machine model offers the same basic specifications and operability as PCSAW-430X/530X except that this CNC-controlled band saw machine model is compatible with cutting the conditions of the AXCELA blade and can maximize the capability and performance of the AXCELA high performance carbide blade.
Tooth tip protection
The material relief function is available as a standard function to prevent the interference of teeth tips with a target cut surface. For the purpose of preventing tooth chipping, this function commands the feed vise to give a rearward relief to a material when the blade is lifted upon completion of the cutting process.
High speed cutting
High speed cutting is assured by a combination of lower cutting resistance achieved by the pulse cutting technology and high rigidity frame constructed with the double column guide.
Cutting feed controlled by servo motor
Cutting feed controlled by a servo motor allows for precise, powerful cutting at a high cutting rate.
High-power blade motor
The powerful blade motor yields a higher cutting rate.
For higher power output, PCSAW-430AX and PCSAW-530AX are driven by 11kW and 15kW high power blade motors respectively.
Back gauge function
Our back gauge function built in this model has gained popularity among users. The feeding vise can be used as a back gauge for facilitating the cutting of remnants to produce shorter products. This model is designed to cut up to 95mm or 35mm with the optional back gauge jig.
The pulse cutting technology reduces cutting resistance thereby minimizing blade teeth wear. The double column guide installed to the high rigidity frame makes a contribution to high speed cutting performance.
Longer blade life
The network-based CNC controller is introduced in combination with the hybrid real time cutting control. Optimum cutting database supports high speed cutting and increases a blade life.
Minimized inclusion of chips
Our new 3D double wire brush design significantly increases chip-blade separation performance in removing chips from the blade, which increases a blade life and minimizes chip inclusion.
Efficient chip ejection
This machine model is equipped with a built-in wide chip conveyor. Improved frame construction and obstruction-free space underneath the chip generation area are advantageous for efficiently ejecting a large volume of chips generated from the high speed cutting process.
Back gauge function
Our back gauge function built in this model has gained popularity among users. The feeding vise can be used as a back gauge for facilitating the cutting of remnants to produce shorter products. This model is designed to cut up to 95mm or 35mm with the optional back gauge jig.
The pulse cutting technology reduces cutting resistance thereby minimizing blade teeth wear. Moreover, this new pulse unit enables to reduce noises.
Band saw machine compatible with AXCELA blade
This CNC-controlled band saw machine model is compatible with cutting the conditions of the AXCELA blade and can maximize the capability and performance of the AXCELA high performance carbide blade.
Longer blade life
The network-based CNC controller is introduced in combination with the hybrid real time cutting control. Optimum cutting database supports high speed cutting and increases a blade life.
Improvement of work environment
Powerful Prevent Vibration Roller reduces both chattering vibrations and cutting noises.
Operation panel suited for user’s work environment
The separately installed stand-alone main operation panel can fit in your work space and layout. The portable sub operation panel (option) is available to allow a user to remotely control work processes easily at a distance from the main operation panel.
Improvement of workability
Inclination of chip conveyor adopting +15°of angle to reduce the volume of cutting oil adheres cutting chips flowing out.
Adopting laser-type quick approach facilitate aligning the cutting position of the material, and setup positioning of the approach speed selection.
Creating wider gaps between the rollers. This idea improves the workability of loading up and down by mounting wire through between the rollers.
Selective cutting stop height setting
A cutting stop height setting can be selected from two options: “stop height” and “cutting depth.” The “stop height” setting determines an uncut length and the “cutting depth” setting determines a cutting depth.
A cutting height setting can be selected from either 500mm (standard) or 800mm (optional) depending on the application and material size.
Selective blade size
A blade can be selected from either a standard 41 x 1.3mm blade or an optional 54 x 1.3mm blade.
Use of servo motor and linear guide
An AC servo motor and a LM guide are used to move the table for the purpose of accurate cutting control.
Automatic adjustment of guide position
Once a material size is preset, automatic adjustment can be made to determine an optimum guide position. Upon completion of cutting, automatic stop will take place.
Automatically adjustable wire brush
Wire brush contact is automatically adjusted in proportion to wear of wire brush.
A message will be displayed to prompt a user to replace the wire brush, when excessive wear is detected.
Excellent operability
The color display and touch panel facilitate operation.
The embedded CNC-Lite function automatically sets optimum cutting conditions.
Back gauge (optional)
Using an optional back gauge can facilitate the alignment of marks.
Permissible loading mass
In response to a trend toward larger materials, the machine table offers 2000kg loading mass (5000kg for VM-2500).
Selective cutting height A cutting height setting can be selected from either 600mm (standard) or 1000mm (optional) depending on the application and material size.
Larger blade size A larger blade size of 67mm x 1.6mm is used in contrast with conventional models.
Further larger model VM-6500 is available as a special model characterized by a table stroke of 6500mm and capability of cutting large materials.
Use of servo motor and linear guide An AC servo motor and a LM guide are used to move the table for the purpose of accurate cutting control.
Automatic adjustment of guide position
Once a material size is preset, automatic adjustment can be made to determine an optimum guide position. Upon completion of cutting, automatic stop will take place.
Automatically adjustable wire brush
Wire brush contact is automatically adjusted in proportion to wear of wire brush.
A message will be displayed to prompt a user to replace the wire brush, when excessive wear is detected.
Excellent operability
The color display and touch panel facilitate operation.
The embedded CNC-Lite function automatically sets optimum cutting conditions.
Permissible loading mass
In response to a trend toward larger materials, the machine table offers 12000kg loading mass.
A combination of the NC back gauge and the end stopper facilitates setup for product dimension and accuracy and significantly reduces setup time. The NC back gauge can be easily positioned by entering dimensions through the numeric pad and pressing the START button for positioning.
Full open table
This vertical band saw can use a table in full open mode and facilitates material handling. Using the optional T-groove version allows a user to cut irregular-shaped materials.
Elimination of waste
This model developed with a focus on one of the objectives “effective use of materials” can cut the end of a material to 3mm and helps to save expensive materials without scraping as waste unlike in conventional practice.
Blade speed and cutting feed
Blade speed and cutting feed (table stroke) settings can be easily done by using the operation panel located in front of the machine. Cutting conditions optimum for the target materials can be quickly preset.